End-of-Life Vehicle Shear

End-of-Life Vehicle Shear

Vehicle dismantling and depollution processes
Car body compression and size reduction
Separation of different material components
Preparation of ASR (Auto Shredder Residue)
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Description

End-of-Life Vehicle Shear: Advanced Recycling Solution for Modern Scrap Processing

 

Technical Parameters

 

Model

Weight (kg)

Blade Length (mm)

Cutting Force (kN)

Jaw Opening (mm)

Suitable Excavator (ton)

Hydraulic Pressure (MPa)

ELV-200

2,150

520

220

610

12-18

35

ELV-300

3,100

620

320

720

20-35

38

ELV-400

4,350

680

490

820

36-45

40

ELV-500

4,850

730

530

880

40-50

42

 

*All models feature 360° continuous rotation and quick-attach mounting systems*

 

Application Scenarios

 

The End-of-Life Vehicle Shear is specifically engineered for automotive recycling operations:

Primary Applications:

Vehicle dismantling and depollution processes

Car body compression and size reduction

Separation of different material components

Preparation of ASR (Auto Shredder Residue)

Material Processing Capabilities:

Car bodies and chassis components

Engine blocks and transmission systems

Mixed automotive metals and alloys

Light commercial vehicles and SUVs

Operational Advantages:

Efficient processing of 40-60 vehicles per day

Clean material separation for improved recycling rates

Reduced transportation costs through volume reduction

Enhanced safety compared to traditional methods

 

Manufacturing & Design Excellence

Structural Design Features

Monoblock main frame construction for maximum durability

Optimized jaw geometry for efficient material feeding

Dual-cylinder system with synchronized pressure distribution

Reinforced pivot points with oversized bearing surfaces

Advanced Material Selection

Cutting blades: SKD-11 high-carbon high-chromium steel

Main structure: Q550D high-yield strength steel

Wear components: Hardox 450 abrasion-resistant plates

Hydraulic components: German-engineered seals and valves

Precision Engineering

Laser-cut components with CNC-machined fitting surfaces

Automated welding with stress-relief heat treatment

Computer-balanced rotation system for smooth operation

Integrated pressure and temperature monitoring sensors

Quality Assurance Process

Material certification and traceability

Dimensional verification at critical stages

Pressure testing at 150% of rated capacity

48-hour continuous operation trial run

IMG1115
IMG20241014143213
IMG20230209151735

 

Comprehensive After-Sales Service

Warranty Coverage

24-month structural warranty

12-month hydraulic component warranty

6-month warranty on wear parts

Technical Support

24/7 multilingual customer service hotline

Remote diagnostics and troubleshooting

On-site technical assistance within 72 hours

Regular maintenance reminder system

Parts & Maintenance

Global spare parts network with 48-hour emergency dispatch

Preventive maintenance schedules and checklists

Blade sharpening and reconditioning services

Component upgrade and retrofit options

Customer Training

Comprehensive operation manuals and video guides

On-site operator training programs

Safety procedure documentation

Performance optimization consultations

Additional Services

Equipment performance monitoring

Customized attachment configurations

End-of-life equipment recycling program

Trade-in and upgrade opportunities

 

Key Differentiators

 

✅ Specialized Design: Engineered specifically for ELV processing requirements
✅ High Efficiency: Processes vehicles 30% faster than conventional shears
✅ Environmentally Optimized: Reduces environmental impact through efficient recycling
✅ Low Operating Costs: Energy-efficient design with minimal maintenance requirements
✅ Global Certification: Complies with international safety and environmental standards

 

Performance Guarantee

 

We guarantee:

98% operational availability when maintained according to specifications

30% improvement in processing efficiency compared to standard shears

24-month or 4,000-hour performance warranty

Continuous product improvement based on user feedback

 

Contact Our Specialists

 

Enhance your automotive recycling capabilities with our advanced End-of-Life Vehicle Shear. Request a demonstration or detailed technical specification today.

 

Shandong Hongxing Engineering Machinery – Driving Innovation in Sustainable Recycling Technology

 

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